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Senior Process Engineer - Waste to Energy in New Jersey, New Jersey, United States

Earthstream Global are looking for a Senior Process Engineer to work for a world leader in Waste to Energy who convert approximately 20 million tons of waste from municipalities and businesses into clean, renewable electricity to power one million homes and recycle approximately 500,000 tons of metal.

The Senior Process Engineer’s role is to provide technical support to our operating Energy from Waste (EfW) facilities – specifically on analyzing plant operation, evaluating systems’ performance, and recommending areas of improvement. The individual performs equipment inspections and conducts plant evaluations to identify operational issues that are hindering performance by utilizing their hands-on knowledge of the steam plant and steam cycle of power generating facilities.

Typical Activities

  • Modify and tune combustion controls to improve boiler stability, plant production, and environmental performance.
  • Review and improve the combustion control logic and philosophy related to the over 10 different stoker/grate technologies across the operating fleet.
  • Data analysis around plant performance – trending, statistics, engineering calculations in thermodynamics, heat transfer, heat and material balances.
  • Develop and experiment with ways to advance the control of key system within our Facilities utilizing the latest instrumentation
  • Work with plant operations staff to identify plant system issues which are hindering plant performance.
  • Train plant operations in how to properly utilize the combustion controls and other process system controls.
  • Lead the execution/commissioning of projects that are part of the long term maintenance plan such as: control system upgrades, hydraulic system upgrades, mechanical grate upgrades, combustion air system upgrades.
  • Review of existing operational guidelines and procedures for key plant control systems and provide technical guidance.


Education

  • Bachelor of Science Degree in Mechanical or Chemical Engineering

Experience

  • Five (5) years or more of hands-on work experience in industrial plant environment including design, field and commissioning experience. Power Industry is a huge plus.
  • Experience in troubleshooting and problem-solving real-world issues at the plant level

Knowledge, Skills And Abilities

  • Understanding of programming and/or modifying control logic in PLCs and/or Bailey DCS systems. RSLogix 5000, FactoryTalk ME, ABB S+, and Citect knowledge is a plus
  • Understanding of how to tune and analyze performance of PID controllers
  • Strong organizational, oral and written communication, and data analytical skills (statistical analysis and trending)
  • Ability to work both independently and collaboratively, addressing real world problems on-site to improve existing plant performance.
  • Ability to effectively communicate technical issues and solutions to plant operations – and help drive/lead those projects through the execution and commissioning phases
  • Ability to measure, monitor, and analyze plant process conditions for diagnostic purposes (pitot traverse, HVT testing, boiler/turbine testing)
  • Ability to inspect and assess plant operating performance of various power plant components including boilers, pumps, fans, hydraulic systems, heater exchangers (superheaters/economizers), and turbines
  • Capability to develop and work with P&ID’s, control descriptions, and operating procedures
  • Understanding of and coordination with other disciplines to ensure proper project execution
  • Leadership of projects, to ensure timely completion of all tasks
  • Proficiency in MS Office - Excel, PowerPoint, OneNote
  • Ability to travel 30%

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