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Senior Inspection and Corrosion Engineer in Vietnam

POSITION : Senior Inspection and Corrosion Engineer

REPORTING TO : Inspection Leader

DIVISION : Technical Division

A. Requirements

Educational Level : University Graduate or Equivalent

Work Experience :

  • Minimum 10 years of experience in maintenance or inspection of refinery or petrochemical plant specified in static equipment and piping.
  • Much experience in Inspection and Corrosion in Refinery with certificate of API and NACE. Cathodic protection experience/knowledge is a big plus.

Specialty/ : A degree in Mechanical, Materials, Metallurgy, Chemical or Process

Qualification Engineering or equivalent.

- Conversant with ASME design codes and API inspection standards and failure mechanisms in Refinery such API 571, API 510, API 560, API 570, API 575, API 582, API 583, ASME IV div 1&2, ASME B31.1, B31.3, B31.4, B31.G, and B31.8, EEMUA 159, NORSOK.

Skills :

  • Understand clearly about computerized maintenance management system, SAP, and inspection database system.
  • Understand the risk evaluation philosophy (RBI) and its application.
  • Understand and apply correctly the Vietnamese regulation for inspection.
  • Understand in principle how to evaluate and select appropriate type and method of inspection in accordance with threats to integrity.
  • Experience in the piping stress analysis to ensure the safety and integrity of piping system.
  • Capability on failure analysis happen during operation.
  • Technical Inspection report writing
  • Job holder is required to have a minimum English skill level of IELTS 5.0 or equivalent.
  • Job holder can prepare presentation and meeting content. Competency in Microsoft applications includes Word, Power point, Excel and Outlook.

B. Purpose

The Senior Inspection and Corrosion Engineer is responsible for planning and executing the inspection, evaluation and repair of the static equipment and process piping system in the Refinery and associatedfacilities (port, pipeline, tanks). The duties of the Senior Inspection and Corrosion Engineer include managing the integrity of in-service equipment & piping system, setting the schedules for routine inspection, planning emergency shutdown inspections, collecting inspection findings and updating the inspection management system. The Senior Inspection and Corrosion Engineer must be familiar with failure mechanisms, methods of risk evaluation, maintenance and inspection philosophy. Specifically, he/she is an expert in the areas of materials selection, NDT, welding/joining, corrosion and inspection strategy. This ideally includes requirements for experience in temporary protection strategies such as coating/lining selection and application, cathodic protection strategies and their monitoring and use of vapour phase inhibitors (VPI). He/she is able to provide technical advice for repair solutions and improvement. He/she understands the structure and usage of the Refinery electronic management system to support the work

facilities (port, pipeline, tanks). The duties of the Senior Inspection and Corrosion Engineer include managing the integrity of in-service equipment & piping system, setting the schedules for routine inspection, planning emergency shutdown inspections, collecting inspection findings and updating the inspection management system. The Senior Inspection and Corrosion Engineer must be familiar with failure mechanisms, methods of risk evaluation, maintenance and inspection philosophy. Specifically, he/she is an expert in the areas of materials selection, NDT, welding/joining, corrosion and inspection strategy. This ideally includes requirements for experience in temporary protection strategies such as coating/lining selection and application, cathodic protection strategies and their monitoring and use of vapour phase inhibitors (VPI). He/she is able to provide technical advice for repair solutions and improvement. He/she understands the structure and usage of the Refinery electronic management system to support the work.

C. Responsibility

The responsibility of the Senior Inspection Engineer as a minimum shall consist of the followings:

1. Develop the preventive inspection plan and updating to computerized maintenance management system (CMMS) and Asset Performance Management (APM) system for equipment & piping, and monitor Refinery in service as required by Vietnamese regulation and international standards and best practices.

2. Familiarity and understanding of principle and operation of units in relation to technology process. Review the design drawings and comment on material selection, piping integrity, assembly, and corrosion mitigation.

3. Checks calculation of retiring thickness and predicts remaining life, check calculations for determining permissible working pressure and temperature, and prepares the required action to update the inspection plan.

4. Analyze inspection findings/abnormal conditions and recommended remedial measures for incident. Then, assign the risk & inspection factor to Risk Based Inspection.

5. Make inspection report to management

6. Develop the inspection plan for unplanned shutdown or as required by Vietnamese regulation.

7. Coordinate with Maintenance planner and Operation to receive information/WO and share with Site Engineer.

8. Select the operating parameters and input into the Integrity Operating Window (IOW) for monitor.

9. Site survey to confirm the plan is followed up. Cooperate with inspection control to report the progress to the Manager(s).

10. Support Inspection Leader to generate shutdown inspection work list for plant turnaround. Supervise the progress of preparation and recommend actions to achieve the turnaround preparation schedule.

11. Study the inspection procedures/practices. Review/edit inspection reports when required and ensures that inspection records are well maintained.

12. If required, acting for Inspection Leader during his absence as being authorized.

13. Fully comply with NSRP regulations in Health, Safety and Environment Management.

14. Capable to train, coach and mentor young engineering staff.

Accountability, Duty

To achieve the following through the above responsibility

  • Maintain the integrity for Refinery static equipment and piping system which are under Inspection Group’s responsibility.
  • Control corrosion and avoid the unplanned shutdown and undesired
  • Prioritize inspection activities to optimize the inspection

* Specific subjects and each numerical goal will be defined every year.

E. Latitude for Actions or Decisions

  • Technical Authority to plan inspections for on-stream work as well as scheduled and unplanned
  • Authority to issue work orders to contractors (on/off call hours)
  • Authority to communicate directly with Operation and Maintenance Division to proceed inspection planning and
  • Authority to issue Work requests to Maintenance
  • Authority to request hot work permit, safe entry and working at height.

F. Supervisory Responsibility

Under specifically directed by Inspection Leader and Inspection Deputy Section Manager but responsible for the training and development of junior engineers.

Work Environment & Physical Effort

The Job Holder is expected to focus his working for planning and control various inspection activities both in office and site work to ensure quality and progress of inspection work. The working environment conditions are normal in terms of 24 hour operating condition, working pressures and a lot of potential incidents, addition to weather conditions, noise, and presence of hsydrocarbon gases, confined space, working at heights and physically challenging.

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